[x] Annual
Report pursuant to section 13 or 15(d) of the Securities Exchange Act of 1934
for the fiscal year ended
December 31, 2007.
[x] Transition
Report pursuant to section 13 or 15(d) of the Securities Exchange Act of 1934
for the transition period
from _____ to _____.
Commission
file number 0-22635
RC2
Corporation
(Exact
name of Registrant as Specified in Its Charter)
Delaware
36-4088307
(State
or Other Jurisdiction of Incorporation or Organization)
(IRS
Employer Identification No.)
1111
West 22nd
Street, Suite 320, Oak Brook, Illinois
60523
(Address
of principal executive offices)
(Zip
Code)
Registrant’s
telephone number, including area
code: 630-573-7200
Securities
registered pursuant to Section 12(b) of the Exchange
Act:
Title
of each class
Name
of each exchange on which registered
Common
Stock, Par Value $0.01 Per Share
The
NASDAQ Stock Market
Securities
registered pursuant to Section 12(g) of the Exchange
Act: None
Indicate
by check mark if the Registrant is a well-known seasoned issuer, as defined
by
Rule 405 of the Securities Act.
Yes
_ No
X
Indicate
by check mark if Registrant is not required to file reports pursuant to Section
13 of 15(d) of the Exchange Act.
Yes
_
No
X
Indicate
by check mark whether the Registrant (1) has filed all reports required to
be
filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during
the
preceding 12 months (or for such shorter period that the Registrant was required
to file such reports), and (2) has been subject to such filing requirements
for
the past 90 days.
Yes
X No_
Indicate
by check mark if disclosure of delinquent filers pursuant to Item 405 of
Regulation S-K is not contained herein, and will not be contained, to the best
of the Registrant’s knowledge, in definitive proxy or information statements
incorporated by reference in Part III of this Form 10-K or any amendment to
this
Form 10-K. [ ]
Indicate
by check mark whether the Registrant is a large accelerated filer, an
accelerated filer, a non-accelerated filer or a smaller reporting
company. See the definitions of "large accelerated filer,"
"accelerated filer" and "smaller reporting company" in Exchange Act Rule
12b-2.
Large
accelerated filer
[X]
Accelerated filer [ ]
Non-accelerated
filer [
]
Smaller reporting company [ ]
(Do
not
check if a smaller reporting company)
Indicate
by check mark whether the Registrant is a shell company (as defined in Rule
12b-2 of the Exchange Act).
Yes
_
No
X
Aggregate
market value of the Registrant’s common stock held by non-affiliates as of June
29, 2007 (the last business day of the Registrant’s most recently completed
second quarter): $824,795,547. Shares of common stock held by any
executive officer or director of the Registrant have been excluded from this
computation because such persons may be deemed to be affiliates. This
determination of affiliate status is not a conclusive determination for other
purposes.
Number
of
shares of the Registrant’s common stock outstanding as of February 26,
2008: 17,947,286
DOCUMENTS
INCORPORATED BY REFERENCE
Portions
of the Proxy Statement for the 2008 Annual Meeting of the Stockholders of the
Registrant are incorporated by reference into Part III of this
report.
As
used
in this report, the terms "we," "us," "our," "RC2 Corporation," "RC2" and the
"Company" mean RC2 Corporation and its subsidiaries, unless the context
indicates another meaning, and the term "common stock" means our common stock,
par value $0.01 per share.
Special
Note Regarding Forward-Looking Statements
Certain
statements contained in this report are considered "forward-looking statements"
within the meaning of the Private Securities Litigation Reform Act of
1995. These statements may be identified by the use of
forward-looking words or phrases such as "anticipate," "believe," "could,"
"expect," "intend," "may," "hope," "plan," "potential," "should," "estimate,"
"predict," "continue," "future," "will," "would" or the negative of these terms
or other words of similar meaning. Such forward-looking statements
are inherently subject to known and unknown risks and
uncertainties. Our actual results and future developments could
differ materially from the results or developments expressed in, or implied
by,
these forward-looking statements. Factors that may cause actual
results to differ materially from those contemplated by such forward-looking
statements include, but are not limited to, those described under the caption
"Risk Factors" in Item 1A of this report. We undertake no obligation
to make any revisions to the forward-looking statements contained in this filing
or to update them to reflect events or circumstances occurring after the date
of
this filing.
2
Part
I
Item
1. Business
Overview
We
are a
leading designer, producer and marketer of innovative, high-quality toys,
collectibles and infant and toddler products. Our leadership position
is measured by sales and brand recognition. Our infant, toddler and
preschool products are marketed under our Learning Curve® family of brands,
which includes The First Years® by Learning Curve and Lamaze brands as well as
popular and classic licensed properties such as Thomas & Friends, Bob
the Builder, Winnie thePooh,
John Deere, Nickelodeon
and Sesame
Street. We market our youth and adult products primarily under
the Johnny Lightning® and Ertl® brands. We reach our target consumers
through multiple channels of distribution supporting more than 25,000 retail
outlets throughout North America, Europe, Australia and Asia
Pacific.
Business
Segments
The
Company’s reportable segments are North America and
International. The North America segment includes the United States,
Canada and Mexico. The International segment includes non-North
America markets. The discussion in this Form 10-K applies to all
segments except where otherwise stated. For additional information on
the Company’s segment reporting, including net sales, operating income and
assets, see Note 4 to our consolidated financial statements included elsewhere
herein.
Products
North
America
In
the
North America segment, our products are organized into the following categories:
(i) infant and toddler products; (ii) preschool products; and (iii) youth and
adult products.
Our
infant and toddler products category includes a wide range of products related
to infant and toddler feeding, care, safety and play which are marketed under
such brands as The First Years by Learning Curve and Lamaze. Some of
the key product lines in this category include the Soothie™ bottle
infant
feeding system, the Take & Toss® toddler
self-feeding system, the Lamaze infant development products and the American
Red
Cross health and wellness products. In 2007, we introduced a new look
for Lamaze, which features new colors and patterns. We also
introduced a full line of infant developmental play products featuring Winnie the Pooh licensed
characters under The First Years by Learning Curve
brand. Additionally, in 2007, we acquired the Compass Business, a
privately-held, start-up developer and marketer of infant and toddler travel
gear, including infant car and booster seats. In 2008, we plan
to introduce the Magna Light Travel System™, a super
light
weight stroller with an innovative infant seat, as well as a convertible car
seat with a removable headrest and a new booster seat that will be taller and
deeper than our current booster seat. Additionally, in 2008, we plan
to introduce a range of new products within our American Red Cross health and
wellness product line, as well as in our Lamaze and Winnie the Pooh infant
developmental play product lines.
3
Our
preschool products category includes such brands as Play Town™ by Learning
Curve
and Take Along™ by Learning
Curve
and features products with such licensed properties as Thomas & Friends, Bob
the Builder, John Deere
and Nickelodeon. In 2007, we introduced the Play Town by Learning
Curve product line which offers characters, vehicles, buildings and playsets
for
open ended, classic and creative play for toddlers and preschoolers, and we
expanded our Take Along by Learning Curve product line to include popular
Nickelodeon television characters such as Dora the Explorer, Go
Diego Go!, The Backyardigans, Blues
Clues and SpongeBob
SquarePants. In 2008, we plan to introduce Caring Corners™,
a product line
featuring an interactive dollhouse and a full line of dolls and
accessories, which will reward positive behaviors like caring, sharing and
preparing for responsibility, both during play and real life. We also
plan to add the licensed characters from Sesame Street into our Take
Along by Learning Curve product line, as well as introduce a proprietary line
of
products that enhance the Take Along world.
The
youth
and adult product category includes such brands as Johnny Lightning and
Ertl. In 2007, we introduced the radio-controlled combat Battle
Wheels™
product line and the radio-controlled transforming robot and vehicle V-Bot™ product
line,
both of which are marketed under the Johnny Lightning brand name. In
2008, we plan to introduce the Double Duty™ product
line
which features the licensed John Deere property and includes transforming
vehicles and accessories. We also plan to introduce new products within
our John Deere toy and collectible product lines marketed under the Ertl
brand.
International
In
addition to our business in North America, in 2007 we operated in more than
50
other countries, selling a representative range of the infant and toddler,
preschool and youth and adult product lines. The geographic
regions in the International segment include Europe, Australia, Asia
Pacific, South and Latin America. Key international brands for 2007
include Thomas &
Friends Wooden Railway,
Take Along Thomas, Bob the Builder, The First
Years by Learning Curve and Lamaze.
The
strength of the U.S. dollar relative to other currencies can significantly
affect the net sales and profitability of our international
operations. See Item 7A. "Quantitative and Qualitative Disclosures
About Market Risk."
Licenses
We
market
a significant portion of our products with licenses from other
parties. A significant element of our strategy depends on our ability
to identify and obtain licenses for recognizable and respected brands and
properties. Our licenses reinforce our brands and establish our
products’ authenticity, credibility and quality with consumers, and in some
cases, provide for new product development opportunities and expanded
distribution channels. Our licenses are limited in scope and duration
and authorize the sale of specific licensed products, generally on a
nonexclusive basis.
We
have
entered into agreements to license such properties from, among others, Disney
Consumer Products, Inc. (including Disney characters such as Winnie the Pooh), HIT
Entertainment (relating to its Thomas & Friends and
Bob
the Builder
properties), MTV Networks relating to its Nickelodeon properties
(including Dora the
Explorer, Go Diego
Go!, The
Backyardigans, Blues
Clues and SpongeBob
SquarePants), Sesame Workshop (relating to its Sesame Street properties),
Lamaze International, Inc., and John Deere Shared Services, Inc.
We
are a
party to over 400 license agreements with terms generally of two to three
years. Any termination of or failure to renew our significant
licenses, or inability to develop and enter into new licenses, could limit
our
ability to market our products or develop new products and reduce our net sales
and profitability. For the year ended December 31, 2007, net sales of
the Company’s products with the licensed properties of Thomas & Friends and John
Deere each accounted for more than 10.0% of total net sales. No other
licensed property accounted for more than 10.0% of our total net sales for
the
year ended December 31, 2007. Over the next two years, license
agreements in connection with several of our key licensed properties, including
licenses for certain Nickelodeon and Bob the
Builder products, are scheduled to expire. Competition for licenses
could require us to pay licensors higher royalties and higher minimum guaranteed
payments in order to obtain or retain attractive licenses, which could increase
our expenses.
4
As
of
December 31, 2007, approximately 42.0% of our licenses require us to make
minimum guaranteed royalty payments, whether or not we meet specific sales
targets. Aggregate future minimum guaranteed royalty payments as of
December 31, 2007, are $36.2 million, with the individual license minimum
guarantees ranging from $1.00 to $20.9 million. Royalty expense
related to licenses with minimum guarantees for the year ended December 31,
2007, was $26.2 million.
Channels
of Distribution
Our
products are available through more than 25,000 retail outlets located in North
America, Europe, Australia and Asia Pacific. We market our products
through multiple channels of distribution in order to maximize our sales
opportunities for our broad product offering. Products with lower
price points are generally sold in chain retailer channels and higher-priced
products are typically sold in hobby, collector and independent toy stores,
and
through wholesalers and original equipment manufacturers (OEMs). We
believe we have a leading position in multiple distribution channels and that
this position extends the reach of our products to consumers and mitigates
the
risk of concentration by channel or customer.
Chain
retailers. Our products marketed through this channel are
targeted predominately at price conscious end-users. As a result, the
majority of our products marketed through this channel are designed to span
lower price points and generally retail for less than
$30.00. Customers included in this channel have more than ten retail
locations and include a wide range of retailers, such as book, farm and
ranch, craft/hobby and juvenile products stores, as well as the
national toy and discount retailers. Key customers in our chain
retailer channel include Wal-Mart, Target, Toys "R" Us/Babies
"R" Us, Tractor Supply Company and Kmart. Sales in 2007 to chain
retailers were 68.3% of our net sales.
Specialty
retailers, wholesalers and OEM dealers. We sell many of the
products available at chain dealers retailers, as well as higher-priced products
with special features, to specialty retailers, wholesalers and OEM dealers,
which comprised 28.6% of our net sales in 2007. Additionally, we
often sell licensed products to the licensing OEM’s dealer
network. OEM licensing partners benefit from our OEM dealer sales
through the opportunity to receive royalties from additional product sales
through the OEM’s dealer network. We often provide OEM dealers with a
short-term exclusivity period in which the OEM dealers have the opportunity
to
purchase new products for a short period (generally 90 to 360 days) before
the
products become available through other distribution channels. We
reach these customers directly through our internal telesales group, our
business-to-business website located at www.myRC2.com and through specialty
sales representatives. Key customers in our specialty retailers,
wholesalers and OEM dealers channel include Learning Express, All Aboard Toys,
Buy Buy Baby, Inc., John Deere and Case New Holland.
Corporate
promotional and direct to consumers. We make certain
products available to corporate promotional accounts and to consumers through
a
company store and our website located at
www.learningcurveshop.com. Individual products sold directly to
consumers sell at prices similar to those found at retailers, hobby stores
and
OEM dealers. Sales through this channel constituted 3.1% of our net
sales in 2007.
Trademarks
We
have
registered several trademarks with the U.S. Patent and Trademark Office,
including the trademarks RC2®, Learning Curve®, The First Years®, Johnny
Lightning®, Ertl® and Take & Toss®. A number of these trademarks
are also registered in foreign countries. We believe our trademarks
hold significant value, and we plan to build additional value through increased
consumer awareness of our many other trade names and trademarks.
5
Sales
and Marketing
Our
sales
organization consists of an internal sales force and external sales
representative organizations. Our internal sales force provides
direct customer contact with nearly all of our chain retail and key
wholesale accounts. A number of accounts are designated as "house
accounts" and are handled exclusively by our internal sales
staff. Our inside sales and customer service groups use telephone
calls, mailings, faxes and e-mails to directly contact OEM dealers and smaller
volume customers such as collector, hobby, specialty and independent toy
stores.
Our
internal sales force is supplemented by external sales representative
organizations. These external sales representative organizations
provide more frequent customer contact and solicitation of the specialty,
regional and national retailers and supported 29.5% of our net sales in
2007. External sales representatives generally earn commissions of
1.0% to 10.0% of the net sales price from their accounts. Their
commissions are unaffected by the involvement of our internal sales force with
a
customer or sale.
The
Company maintains a business-to-business website under the name
www.myRC2.com. This website, targeted at smaller volume accounts,
allows qualified customers to view new product offerings, place orders, check
open order shipping status and review past orders. We believe that
www.myRC2.com leverages our internal sales force and customer service group
by
providing customers with greater information access and more convenient ordering
capability.
We
support our product lines with various advertising and marketing
promotions. Advertising takes place at varying levels throughout the
year and peaks during the traditional holiday season. Advertising
includes television commercials and print advertisements in magazines and other
publications. Marketing includes, but is not limited to, digital
media, including our websites www.learningcurve.com,
www.johnnylightning.com
and www.ertl.com, in-store displays, merchandising material and
public relations. We also work closely with retail chains to plan and
execute ongoing retailer-driven promotions and advertising. These
programs usually involve promotion of our products in retail customers’ print
circulars, mailings and catalogs, and sometimes include placing our products
in
high-traffic locations within retail stores.
Competition
We
compete with several large domestic and foreign companies, such as Mattel,
Inc.
and Hasbro, Inc., with private label products sold by many of our retail
customers, and with other producers of toys, collectibles and infant and
toddler products. Competition in the distribution of our products is
intense, and the principal methods of competition consist of product appeal,
ability to capture shelf or rack space, timely distribution, price and
quality. Competition is also based on the ability to obtain license
agreements for existing and new products to be sold through specific
distribution channels or retail outlets. We believe that our
competitive strengths include our knowledge of the markets we serve, our ability
to bring products to market rapidly and efficiently, our dedicated and
integrated suppliers, our multiple channels of distribution, our well-known
brands supported by respected licenses, our diversified product categories,
and
our established and loyal consumer base. Many of our competitors have
longer operating histories, greater brand recognition, and greater financial,
technical, marketing and other resources than we have.
Production
We
believe we are an industry leader in bringing new products to market rapidly
and
efficiently. Our integrated design and engineering expertise,
extensive library of product designs, molds and tools, and dedicated suppliers
enable us to be first to market with many innovative products.
6
Far
east product
sourcing. We have operations in Kowloon, Hong Kong and in the
RC2 Industrial Zone in Dongguan City, China, and employ 290 people in Hong
Kong
and China who oversee the sourcing of the majority of our
products. This group assists our suppliers in sourcing raw materials
and packaging, performs engineering and graphic art functions, executes the
production schedule, provides on-site quality control, facilitates third-party
safety testing and coordinates the delivery of shipments for export from
China.
Far
east
production. All of our products are manufactured in China,
except for certain plastic ride-ons and certain infant and toddler
products. Our China-based product sourcing accounted for 88.2% of our
product purchases in 2007. We primarily use six third-party,
dedicated suppliers who manufacture only our products in six factories, three
of
which are located in the RC2 Industrial Zone. The RC2 Industrial Zone
is the name of a factory complex developed in 1997 and located in Dongguan
City,
China, (approximately 50 miles from Hong Kong) where three of our third-party,
dedicated suppliers operate freestanding factory facilities. Most of
our third-party, dedicated suppliers have been supplying us for more than ten
years. Third-party, dedicated suppliers produced 40.3% of our
China-based product purchases in 2007. In order to supplement our
third-party, dedicated suppliers, we use several other suppliers in
China. All products are manufactured to our specifications using
molds and tooling that we own. These suppliers own the manufacturing
equipment and machinery, purchase raw materials, hire workers and plan
production. We purchase fully assembled and packaged finished goods
in master cartons for distribution to our customers. We enter into
purchase orders with our foreign suppliers and generally do not enter into
long-term contracts.
Die-casting. All
of our die-cast products are manufactured in China. Die-casting for
our products involves the use of custom molds to shape melted zinc alloy into
our die-cast products. Our suppliers purchase zinc alloy and conduct
the die-cast manufacturing process at their facilities.
Domestic
production. The production of certain plastic ride-ons and
certain infant and toddler products is completed primarily by U.S.-based
suppliers. We create the product design and specifications and
coordinate the manufacturing activities. We generally prefer to
coordinate the production of these products through a limited number of
suppliers and believe that a number of alternate suppliers are
available.
Tooling. To
create new products, we continuously invest in new tooling. Tooling
represents the majority of our capital expenditures. Depending on the
size and complexity of the product, the cost of tooling a product generally
ranges from $3,000 to $250,000. We own all of our tools and provide
them to our suppliers during production. Tools are returned to us
when a product is no longer in production and are stored for future
use.
Product
safety. Our products are designed, manufactured, packaged and
labeled to conform with all safety requirements under U.S. federal and other
applicable laws and regulations, industry developed voluntary standards and
product specific standards. Additionally, following the June 2007
recall of certain Thomas &
Friends Wooden Railway products,
we established additional safeguards
through our Multi-Check Safety System which includes:
●
Increased
scope and frequency of testing both incoming materials and finished
products, including testing of finished products from every production
run.
●
Tougher
certification program for contract manufacturers and paint suppliers,
including evidence that toy safety standards and quality control
procedures are in place and operating effectively.
●
Mandatory
paint control procedures for contract manufacturers, including certified
independent lab test results of every batch of wet paint before the
paint
is released for production.
●
Increased
random inspections and audits of both manufacturers and their suppliers,
including semi-annual audits and quarterly random inspections for
key
suppliers.
●
Zero
tolerance for compromise on RC2 specifications reinforced by mandatory
vendor compliance seminars and signed agreements.
7
We
carry
various product liability insurance policies with coverage in
aggregate over $75.0 million per occurrence. Certain policies have
coverage exclusions including, but not limited to, some policies that exclude
claims related to lead.
Logistics. We
own a distribution facility in Dyersville, Iowa, lease distribution facilities
in Rochelle, Illinois, and Australia, and use independent warehouses in
California, Canada, the United Kingdom, Belgium, Germany and
Australia.
Seasonality
We
have
experienced, and expect to continue to experience, substantial fluctuations
in
our quarterly net sales and operating results, which is typical of many
companies in our industry. Our business is highly seasonal due to
high consumer demand for our products during the year-end holiday
season. Approximately 59.2% of our net sales for the three years
ended December 31, 2007, were generated in the second half of the year, with
August, September, October and November being
the largest shipping
months. As a result, consistent with industry practice, our working
capital, mainly inventory and accounts receivable, is typically highest during
the third and fourth quarters and lowest during the first and second
quarters.
Customers
We
derive
a significant portion of our sales from some of the world’s largest
retailers. Our top three customers, Wal-Mart, Target and Toys "R"
Us/Babies "R" Us, combined accounted for 42.6% of our net sales in
2007. Other than Wal-Mart, Target and Toy "R" Us/Babies "R" Us, no
customer accounted for more than 10.0% of our net sales in 2007. Many
of our retail customers generally purchase large quantities of our product
on
credit, which may cause a concentration of accounts receivable among some of
our
largest customers.
Employees
As
of
December 31, 2007, we had 832 employees, 43 of whom were employed
part-time. We emphasize the recruiting and training of high-quality
personnel, and to the extent possible, promote people from within
RC2. A collective bargaining agreement covers 103 of our employees,
all of whom work in the distribution facility in Dyersville, Iowa. We
consider our employee relations to be good. Our continued success
will depend, in part, on our ability to attract, train and retain qualified
personnel at all of our locations.
Available
Information
We
maintain our corporate website at www.rc2.com and we make available, free of
charge, through this website our annual report on Form 10-K, quarterly reports
on Form 10-Q, current reports on Form 8-K, and amendments to those reports
that
we file with or furnish to the Securities and Exchange Commission (the
Commission), as soon as reasonably practicable after we electronically file
such
material with, or furnish it to, the Commission. Information on our
website is not part of this report. This report includes all material
information about the Company that is included on the Company’s website and is
otherwise required to be included in this report.
8
Item
1A. Risk Factors
The
risks
described below are not the only risks we face. Additional risks that
we do not yet know of or that we currently think are immaterial may also impair
our business operations. If any of the events or circumstances
described in the following risks actually occur, our business, financial
condition or results of operations could be materially adversely
affected. In such cases, the trading price of our common stock could
decline.
Costs
relating to our 2007 recalls could exceed current estimates and reduce our
net
sales and profitability.
In
June and September 2007, we announced the voluntary recall of certain Thomas
&
Friends Wooden Railway items. In December 2007, we announced
the voluntary recall of certain products under our The First Years
brand. Following the announcement of the June recall, a number
of putative class action lawsuits were filed against us with respect to the
products subject to the June and September recalls. In January 2008,
we reached a settlement in Barrett v. RC2
Corporation with the plaintiffs in the various class action lawsuits
filed in state courts. The proposed settlement, if approved, would resolve
the class claims made by the members of the class in Barrett, namely persons in the United
States who do not opt out of the class and who purchased or owned for purposes
other than resale our Thomas & Friends Wooden
Railway products which were recalled in June 2007
and
September 2007. We recorded charges of $17.6 million, net of tax, or
$0.84 per diluted share, for the year ended December 31, 2007, related to these
recalls, based on the latest estimates of retailer inventory returns, consumer
product replacement costs and shipping costs as of the date of this filing,
as
well as the additional replacement costs or refunds, donations, notice charges,
claims administration and legal fees related to the settlement of the class
action lawsuits. Since these charges are based on estimates,
additional charges may be incurred based on a number of factors, many of which
are outside of the Company’s control, including the amount of inventory of
affected products at retailers, the amount of affected products that may be
returned by customers, the cost of providing replacement products to consumers
and retailers, and the final resolution of the lawsuits. Any increase
in the costs relating to the recalls would further reduce our profitability
and could reduce our net sales.
The
2007 recalls could harm our reputation and our relationship with retailers
and
licensors.
The
2007 recalls may harm our reputation and consumer acceptance of the affected
products or our other products, which may have an adverse effect on our net
sales. The recalls may also harm our relationships with our retail
customers, including the willingness of those customers to purchase and provide
shelf space for our products and to support retailer driven promotions and
advertising for our products.
The
June and September recalls may harm our relationship with the licensor (the
Licensor) who has granted the licenses under which we market the property
affected by those recalls (the Licenses). The Licenses give the
Licensor the right to terminate, under certain circumstances, if we do not
comply with a covenant relating to compliance with government and industry
standards or under certain other conditions and to indemnification for certain
damages arising out of our sales of products covered by the
Licenses. The Licensor has sent a letter demanding that we indemnify
it for certain costs in connection with the recalls and alleging that we
have not complied with several provisions in the
Licenses. We have responded to the Licensor's letter and are
attempting to resolve these matters. Any termination of the Licenses, any
adverse effect of the June and September recalls on our relationship with the
Licensor and the terms of the Licenses or our other licenses with the Licensor,
or any increase in the costs of the recalls for any indemnification or other
payments to the Licensor, would likely have a material adverse effect on
our business and prospects and would likely materially reduce our net sales
and profitability.
At
December 31, 2007, we have intangible assets not subject to amortization of
$33.1 million relating to the Licenses. These intangible assets are
not subject to amortization because they have indefinite useful
lives. As of the date of this report, we have determined that there
is no impairment of these intangible assets or charge to the indefinite useful
lives. However, we will continue to monitor these intangible assets
for impairment or a change in the indefinite useful lives in light of the status
of the recalls and related events, including the class action
litigation. Termination of the Licenses would result in an impairment
and a write-off of the full value of these intangible assets. Any
impairment or change in the useful lives of the intangible assets would increase
our expenses and reduce our profitability.
9
Other
product recalls or claims relating to the use of our products could increase
our
costs.
Because
we sell infant products, toys and collectibles to consumers, we face product
liability risks relating to the use of our products. We also must
comply with a variety of product safety and product testing
regulations. If we fail to comply with these regulations or if we
face product liability claims, we may be subject to damage awards or settlement
costs that exceed our insurance coverage, and we may incur significant costs
in
complying with recall requirements. In addition, substantially all of
our licenses give the licensor the right to terminate, under certain
circumstances, if any products marketed under the license are subject to a
product liability claim, recall or similar violations of product safety
regulations, or if we breach covenants relating to the safety of the products
or
their compliance with product safety regulations. A termination of a
license could adversely affect our net sales. Even if a product
liability claim is without merit, the claim could harm our reputation and
divert
management’s attention and resources from our business.
Our
net
sales and profitability depend on our ability to continue to conceive, design
and market products that appeal to consumers.
The
introduction of new products is critical in our industry and to our growth
strategy. Our business depends on our ability to continue to
conceive, design and market new products and upon continuing market acceptance
of our product offerings. Rapidly changing consumer preferences and
trends make it difficult to predict how long consumer demand for our existing
products will continue or what new products will be successful. Our
current products may not continue to be popular or new products that we
introduce may not achieve adequate consumer acceptance for us to recover
development, manufacturing, marketing and other costs. A decline in
consumer demand for our products, our failure to develop new products on a
timely basis in anticipation of changing consumer preferences or the failure
of
our new products to achieve and sustain consumer acceptance could reduce our
net
sales and profitability.
Competition
for licenses could increase our licensing costs or limit our ability to market
products.
We
market
a significant portion of our products with licenses from other
parties. These licenses are limited in scope and duration, and
generally authorize the sale of specific licensed products on a nonexclusive
basis. Our license agreements often require us to make minimum
guaranteed royalty payments that may exceed the amount we are able to generate
from actual sales of the licensed products. Any termination of or
failure to renew our significant licenses, or inability to develop and enter
into new licenses, could limit our ability to market our products or develop
new
products and reduce our net sales and profitability. For the year
ended December 31, 2007, net sales of the Company’s products with the licensed
properties of Thomas &
Friends and John Deere each
accounted for more than 10.0% of the
Company’s total net sales. Over the next two years, license
agreements in connection with several key licensed properties, including
licenses for certain Nickelodeon and Bob
the Builder products, are scheduled to expire. Competition for licenses
could require us to pay licensors higher royalties and higher minimum guaranteed
payments in order to obtain or retain attractive licenses, which could increase
our expenses. In addition, licenses granted to other parties, whether
or not exclusive, could limit our ability to market products, including products
we currently market, which could cause our net sales and profitability to
decline.
Increases
in the cost of raw materials used to manufacture our products could increase
our
cost of sales and reduce our gross margins.
Since
our
products are manufactured by third-party suppliers, we do not directly purchase
the raw materials used to manufacture our products. However, the
prices we pay our suppliers may increase if their raw materials, labor or other
costs increase. We may not be able to pass along such price increases
to our customers. As a result, increase in the cost of raw materials,
labor or other costs associated with the manufacturing of our products could
increase our cost of sales and reduce our gross margins. For example,
increase in the price of zinc, a key component in die-cast products, and
increased costs in China, primarily for labor, reduced our gross margins in
2006
and 2007 and may continue to reduce our gross margins in 2008.
10
Competition
in our markets could reduce our net sales and profitability.
We
operate in highly competitive markets. We compete with several large
domestic and foreign companies such as Mattel, Inc. and Hasbro, Inc., with
private label products sold by many of our retail customers and with other
producers of toys, collectibles and infant and
toddler products. Many of our competitors have longer operating
histories, greater brand recognition, and greater financial, technical,
marketing and other resources than we have. In addition, we may face
competition from new participants in our markets because the collectible, toy
and infant product industries have limited barriers to entry. We
experience price competition for our products, competition for shelf space
at
retailers and competition for licenses, all of which may increase in the
future. If we cannot compete successfully in the future, our net
sales and profitability will likely decline.
We
may experience difficulties in integrating strategic acquisitions.
As
part
of our growth strategy, we intend to pursue acquisitions that are consistent
with our mission and enable us to leverage our competitive
strengths. We acquired Learning Curve International, Inc. (Learning
Curve) and certain of its affiliates (collectively, LCI) effective February
28,
2003, Playing Mantis, Inc. (PM) effective June 1, 2004, The First Years Inc.
(TFY) effective September 15, 2004, Angels Landing, Inc. (Angels Landing)
effective May 24, 2007, and Mother’s Intuition Inc. (MI) effective November 30,
2007. The integration of acquired companies and their operations into
our operations involves a number of risks, including:
●
the
acquired business may experience losses that could adversely affect
our
profitability;
●
unanticipated
costs relating to the integration of acquired businesses may increase
our
expenses;
●
possible
failure to obtain any necessary consents to the transfer of licenses
or
other agreements of the acquired company;
●
possible
failure to maintain customer, licensor and other relationships after
the
closing of the transaction of the acquired company;
●
difficulties
in achieving planned cost-savings and synergies may increase our
expenses
or decrease our net sales;
●
diversion
of management’s attention could impair their ability to effectively manage
our business operations; and
●
unanticipated
management or operational problems or liabilities may adversely affect
our
profitability and financial
condition.
Additionally,
to finance our strategic acquisitions, we have borrowed funds under our credit
facility and we may borrow additional funds to complete future
acquisitions. This debt leverage could adversely affect our profit
margins and limit our ability to capitalize on future business
opportunities. All of our borrowing capacity is also subject to
fluctuations in interest rates.
We
depend on the continuing willingness of chain retailers to purchase and provide
shelf space for our products.
In
2007,
approximately 68.3% of our net sales were to chain retailers. Our
success depends upon the continuing willingness of these retailers to purchase
and provide shelf space for our products. We do not have long-term
contracts with our customers. In addition, our access to shelf space
at retailers may be reduced by store closings, consolidation among these
retailers and competition from other products. An adverse change in
our relationship with or the financial viability of one or more of our customers
could reduce our net sales and profitability.
11
We
may not be able to collect outstanding accounts receivable from our major retail
customers.
Many
of
our retail customers generally purchase large quantities of our products on
credit, which may cause a concentration of accounts receivable among some of
our
largest customers. Our profitability may be harmed if one or more of
our largest customers were unable or unwilling to pay these accounts receivable
when due or demand credits or other concessions for products they are unable
to
sell. We maintain credit insurance for some of our major customers,
and the amount of this insurance generally does not cover the total amount
of
the accounts receivable. At December 31, 2006 and 2007, our credit
insurance covered 6.3% and 7.9%, respectively, of our gross accounts
receivable. Insurance coverage for future sales is subject to
reduction or cancellation.
We
rely on a limited number of foreign suppliers in China to manufacture a majority
of our products.
We
rely
on six third-party, dedicated suppliers in China to manufacture a significant
portion of our products in six factories, three of which are located in close
proximity to each other in the RC2 Industrial Zone manufacturing complex in
China. Our China-based product sourcing accounted for 88.2% of our
product purchases in 2007. Third-party, dedicated suppliers who
manufacture only our products accounted for 40.3% of our China-based product
purchases in 2007. We enter into purchase orders with our foreign
suppliers and generally do not enter into long-term
contracts. Because we rely on these suppliers for flexible production
and have integrated these suppliers with our development and engineering teams,
if these suppliers do not continue to manufacture our products exclusively,
our
product sourcing would be adversely affected. Difficulties
encountered by these suppliers, such as fire, accident, natural disaster or
an
outbreak of a contagious disease at one or more of their facilities, could
halt
or disrupt production at the affected facilities, delay the completion of
orders, cause the cancellation of orders, delay the introduction of new products
or cause us to miss a selling season applicable to some of our
products. Any of these risks could increase our expenses or reduce
our net sales.
Currency
exchange rate fluctuations could increase our expenses.
Our
net
sales are primarily denominated in U.S. dollars, with 19.4% of our net sales
in
2007 denominated in British pounds sterling, Australian dollars, Euros or
Canadian dollars. Our purchases of finished goods from Chinese
manufacturers are primarily denominated in Hong Kong
dollars. Expenses for these manufacturers are primarily denominated
in Chinese Renminbi. As a result, any material increase in the value
of the Hong Kong dollar or the Renminbi relative to the U.S. dollar would
increase our expenses, and therefore, could adversely affect our
profitability. We are also subject to exchange rate risk relating to
transfers of funds denominated in British pounds sterling, Australian dollars,
Canadian dollars or Euros from our foreign subsidiaries to the United
States. Historically, we have not hedged our foreign currency
risk.
Because
we rely on foreign suppliers and we sell products in foreign markets, we are
susceptible to numerous international business risks that could increase our
costs or disrupt the supply of our products.
Our
international operations subject us to risks, including:
●
economic
and political instability;
●
restrictive
actions by foreign governments;
●
greater
difficulty enforcing intellectual property rights and weaker laws
protecting intellectual property rights;
●
changes
in import duties or import or export restrictions;
●
timely
shipping of product and unloading of product through West Coast ports,
as
well as timely rail/truck delivery to the Company’s warehouses and/or a
customer’s warehouse;
●
complications
in complying with the laws and policies of the United States affecting
the
importation of goods, including duties, quotas and taxes; and
●
complications
in complying with trade and foreign tax laws.
12
Any
of
these risks could disrupt the supply of our products or increase our
expenses. The cost of compliance with trade and foreign tax laws
increases our expenses, and actual or alleged violations of such laws could
result in enforcement actions or financial penalties that could result in
substantial costs.
Trademark
infringement or other intellectual property claims relating to our products
could increase our costs.
Our
industry is characterized by frequent litigation regarding trademark and patent
infringement and other intellectual property rights. We are and have
been a defendant in trademark and patent infringement claims and claims of
breach of license from time to time, and we may continue to be subject to such
claims in the future. The defense of intellectual property litigation
is both costly and disruptive of the time and resources of our management even
if the claim is without merit. We also may be required to pay
substantial damages or settlement costs to resolve intellectual property
litigation.
Our
debt covenants may limit our ability to complete acquisitions, incur debt,
make
investments, sell assets, merge or complete other significant
transactions.
Our
credit agreement includes provisions that place limitations on a number of
our
activities, including our ability to:
●
incur
additional debt;
●
create
liens on our assets or make guarantees;
●
make
certain investments or loans;
●
pay
dividends; or
●
dispose
of or sell assets or enter into a merger or similar transaction.
Our
existing credit
facility matures on September 14, 2008, and we currently anticipate that we
will
refinance during the second quarter of 2008. We may not be able to
refinance on acceptable terms given the current conditions of credit markets
in
the United States. The terms of any refinancing may be less advantageous
to us than our existing credit facility, including with respect to the amount
of
credit available, interest rates and the terms of restrictive debt
covenants. A refinancing on less advantageous terms may adversely affect
our business and may reduce our profitability.
Sales
of our products are seasonal, which causes our operating results to vary from
quarter to quarter.
Sales
of
our products are seasonal. Historically, our net sales and
profitability have peaked in the third and fourth quarters due to the holiday
season buying patterns. Seasonal variations in operating results may
cause us to increase our debt levels and interest expense in the second and
third quarters.
The
trading price of our common stock has been volatile, and investors in our common
stock may experience substantial losses.